Product
Pages
Honing
Superfinishing
Tape
Finishing Machines
Deep
Hole Drilling Machines
Horizontal Deep Hole
Drilling Machine
Type BH 50-3000-CNC
Deep Hole Drilling
-
Cylinder Block
Horizontal Deep Hole
Drilling MachineType 4BH-So
(12 Spindle)
Modular Deep Hole
Drilling Units
Deep
hole drilling, twist
drilling, deburring and thread
cutting of gear shafts
Assembly
& Leak Testing Machines
Leak Testing Machines
Services
Deep Hole Drilling
PERMAT supplies deep hole drilling machines and carbide-tipped deep hole drilling tools.
Other benefits
include:
High
penetration rates
Bore
tolerance of within IT 6 - IT 9
Good
bore geometry
Good
surface finish
Small
run outs.
Applications
Deep hole drilling has proved cost effective in a range of different automotive applications.
As a modern method of machining it is not limited to producing long hole bores, but is also widely used in producing short bores where high levels of precision are required. Advantages include that accurate holes can be produced in one operation, without reaming.
Permat-supplied machines available include the following:
Type
BH 50-3000-CNC,
click to enlarge
Technical Data:
Copy 4A
Gun drilling: 60 mm O
Gun boring: 80 mm O
Skiving: 80 mm O
Roller burnishing: 80 mm O
Drilling depth: 3000 mm
Counter-rotation: 36 min 1
Spindle capacity: 22 kW
Connected load: 52 kW
Coolant quantity: 200/300 1/min
Coolant pressure: 30 bar
Oil cooler: 20.000 kcal/h
Control Siemens 805 CNC
Drilling system -
BTA
- Ejector
Horizontal Deep Hole Drilling Machine Type BH 50-3000-CNC
This machine offer the capability for counter-rotation of components and has tool steady rests.
It is designed for:
gun
drilling
gun
boring
skiving
roller
burnishing
Swarf removal is via swarf car or automatic chip conveyor, and the swarfs are separated from oil by a centrifuge.
Tool monitoring is via feed power; and coolant monitoring is via pressure sensor.
See picture opposite
Cylinder
block , click to enlarge
Working
data:
Feed speeds: 120 mm/min
Drilling on 3 stations
Drilling time TH: 30 min
Tool: BTA
Deep Hole Drilling - Cylinder Block
Job to be performed:
Drilling of oil galleries through 2000 mm length in V16-cylinder blocks
3 x bore diameter 38.1 mm
2 x bore diameter 25.4 mm
2 x bore diameter 16.0 mm
max. permissible run-off 2 mm
Horizontal Deep Hole Drilling Machine Type 4 BH-So (12 spindle)
Work sequence:
Station 1: Load/Unload
Station 2: 2 x 16 mm Ø
2
x 25,4 mm Ø
1
x 38,1 mm Ø
Station 3: 1 x 38.1 mm Ø
Station 4: 1 x 38.1 mm Ø
Type
BE 10 S - 500 - 800 - 200,
click to enlarge
Unit
type BES - 200 - 600 - 200,
click to enlarge
Types
BES - 200 - 600 - 200with
base column,
click to enlarge
Unit
type BE 2 S - 500 - 800 - 200 with 2 counterweights,
click to enlarge
Unit
type BE 3S - 320 - 800 - 200 with 5 CNC-axe,
click to enlarge
Unit
with base column Type BES - 200 - 800 - 200,
click to enlarge
A
Unit
type BE 2-S - 320 - 600 - 200 with 2 drive
motors
click
to enlarge
A
Modular Deep Hole Drilling Units (BES)
Our deep hole drilling units for special machines and transfer lines are available in single spindle and multi-spindle design - both horizontal and vertical.
Examples include: 10-speed deep hole drilling unit, type BE 10 S - 500 - 800 - 200 for cylinder block.
Single-spindle deep hole drilling
Unit type BES - 200 - 600 - 200
Tool location by means of extensible clamping chuck
Spindle lock for tool change
Single-spindle
unit group Types BES - 200 - 600 - 200with base column
Spindle speed max. 18.000 rpm (min.-1)
2-spindle vertical deep hole
drilling unit type BE 2 S - 500 - 800 - 200 with 2 counterweights
a) feed slide
b) contact slide
3-spindle deep hole drilling
unit type BE 3S - 320 - 800 - 200 with 5 CNC-axes
feed
slide
contact
slide
longitudinal
adjustment
cross
adjustment
angle
adjustment
Single-spindle deep hole drilling Unit with base column
Type BES - 200 - 800 - 200
Feed drive via servo motor
Hydraulic contact slide
2-spindle deep hole drilling
unit type BE 2-S - 320 - 600 - 200 with 2 drive motors
Tool
location by means of extensible clamping chuck.
Permat
Machines Limited
Station Road, Coleshill,
Birmingham
England B46 1JG
Tel:
+44 01675 463351 Fax: 01675 465816
Telex: 336040
Nagel
Maschinen-und
Werkzeugfabric GmbH
P.O. Box 1709 D-7440 Nurtingen
Tel: 07022 605-0 Telex: 7267337
Deep hole drilling, twist drilling, deburring and thread cutting of gear shafts
NAGEL, Permat's parent company, has built a fully automatic transfer line for the machining of holes in gear shafts.
As a response to customer needs, it built a transfer line in which it integrated not only deep hole drilling but also the twist drilling of cross lubrication holes and the deburring of the cross holes at the entry to the deep hole drilled central hole. Thread cutting is done at another station.
Finally, the holes are rinsed, i.e. the remaining chips are washed out and the remaining cooling lubricant is blown off. The cycle time to be achieved required the use of four machining spindles per station.
At the machine was designed for fully automatic, unattended operation, an automation element (EPU), i.e. a workpiece pallet reloading system, was integrated.
The workpieces are supplied and removed by means of a pallet system. The loading of the individual stations is carried out by an H-gantry loading system with four clamping systems each, i.e. four pieces are always transported simultaneously. When the pieces are ready for machining they are collected from the automation element returned to it when the machining process is finished.
Pieces can be taken from an SPC-store for inspection in accordance with the relevant specification and the tools are constantly monitored by tool monitoring systems. The system is also environmentally friendly and has an exhaust system to remove oil mist.
The machine is operated by using the Siemens 810D CNC control system and remote diagnostics and checking is facilitated via a tele-service from our plant.
Also note that it uses a newly-developed process of honing/deburring the cross holes. This means the generated burrs produced at the entry to the central hole can be safely removed.
The transfer line's capacity is 133 pieces an hour with zero defects.